DRILLING PRODUCTS

HERE’S A QUICK RUNDOWN OF THE PRODUCTS IN THIS CATEGORY, WHICH HAVE A NUMBER OF OTHER USES BESIDES HELPING IN THE DRILLING INDUSTRY.

1. GILSONITE
   

   Gilsonite is produced from crude oil that solidifies and oxidizes over time underground. Due to the pressure exerted by the earth’s layers, Gilsonite’s smooth and lustrous surface turns into a brownish-black solid.

   This material turns soft and fluid when heated. Essentially, natural bitumen is the residue of oil evaporation. Oil has collected over many years in ponds surrounded by impermeable materials such as plaster, stone, etc., after migrating through the earth’s cracks and layers. Gilsonite precipitates and formed by evaporating oil volatiles under high pressure. As oil evaporates from an oil pond or lake, a bitumen or asphalt lake forms naturally.Gilsonite (mineral bitumen) is an extremely pure natural hydrocarbon material that is rich in asphaltene and nitrogen compounds. This is the easiest way to describe natural bitumen. In addition to being dark, shiny, and brittle, it contains a minor amount of sulfur and ash. Although natural bitumen has a similar look to hard coal or asphalt, its chemical properties are markedly different. The mineral Gilsonite is soluble in aromatic, aliphatic, and bitumen solvents.

   APPLICATIONS
   

   – Asphalt and waterproof coatings:
   Gilsonite’s hydrophobicity and resistance to acid and base enhance asphalt and coatings.
   Gilsonite is soluble in non-polar solvents including carbon disulfide, toluene, and molten bitumen. Gilsonite’s waterproofing quality is employed for this.
   Natural bitumen is a useful modifier for refined bitumen, especially asphalt and waterproof coatings.

   – Gilsonite’s black and brown pigments form printer ink:
   Gilsonite resin is used to make dark, viscous carbon black ink.
   Gilsonite resin competes effectively with petroleum-based hydrocarbon resins, phenolic resins, and metal resins and is priced similarly.
   This material is used to make brilliant inks.
   Gilsonite is used to make asphalt paints and polished oils.
   It may also be used to produce a bitumen-coated black-brown solution.
   As a coating for car chassis and metal structures, this substance covers outside surfaces and makes them acid-resistant.
   It’s a low-cost resin alternative for black ink.

   – Isolation:
   It isolates dams, bridges, and canals.
   Gilsonite micro powder improves solubility and separation.
   Gilsonite’s stability and weather resistance increase its application in this industry. It’s an insulator in electronic kits.

   – Making emulsified bitumen:
   Micronized Gilsonite powder is used to make aqueous bitumen emulsion.
   Emulsion bitumens are eco-friendly.

   – Coal-melted steel is reduced:
   According to elemental analysis, 70-80% of natural bitumen contains carbon. When added to molten steel, it reduces and may be blended with coal.
   Bitumen and poor-quality coal make coke. Sugar companies use Coke.
   Desulfurized or sulfur-free needle coke is used in electric arc melting furnaces.

   – Gilsonite in foundry:
   The mineral bitumen is used as a carbonate additive in casting sand, which provides smoother plates for gray iron molds.
   Gilsonite coupled with coal sea reduces casting defects when used as a casting sand adhesive.
   It helps release mold. Gilsonite is a metal binder.
   Desulfurizing steel requires mixing bitumen with magnesium and hydrated lime.

   – Natural bitumen has been used in sealants and adhesives for years:
   Innovative production processes and natural quality control allow this product to substitute synthetic resin in raw materials.
   Gilsonite’s high-quality natural resin is used in executive applications.
   This substance is an excellent lubricant that may be blended with other resins to make pencil graphite and battery core. Dark polyethylene or PVC is degraded by UV radiation, therefore using it may prevent corrosion.

   – Use in drilling mud:
   Natural bitumen is used in the production of drilling mud and cement slurry. It is used to cement oil well drilling fluids. This mineral, a unique and stabilized blend of mineral bitumen grades, is used to stabilize shale in drilling mud via effective and appropriate action (walls of oil wells). This component reduces the bulk of the slurry.

   – Gilsonite be employed in airplane:
   Airplane body construction using contemporary technologies and carbon fibers.

   

2. BENTONITE

   Bentonite is a kind of volcanic soil that is composed of at least 85 percent clay. The primary characteristic of bentonite soil is that it expands when exposed to water and other liquids. Geologically speaking, this material has an aluminosilicate structure, is rich in montmorillonite-beidellite, and is composed of a number of distinct minerals. It contains various granulations, is odorless and creamy white in appearance. It contains impurities such as potassium, salt, aluminum, and calcium in its natural state.
   
   

   APPLICATIONS
   

   – Casting:
   Bentonite is an essential component in the production of sand molds for casting molten iron into iron, steel, and non-ferrous iron. The fluidity, compatibility, and thermal stability of this material in the manufacturing of cast iron are a few of the unique benefits of bentonite when used to create casting molds.

   – Urban:
   In building construction, bentonite mortar is used for the foundation of walls and piling. Bentonite is a self-hardening substance used to create blades and some kinds of mortar. Bentonite is also utilized to generate adhesion in soil, landfills, and sewage systems because to its waterproof qualities.

   – Animal rations:
   One of the sources of animal feed is bentonite. According to European regulations, bentonite is categorized as an E558 food additive. Bentonite is used to manufacture animal feed pellets. Due to its great absorption capacity, it is also used efficiently for the management of poisons and fungal toxins.

   – Water purification:
   Bentonite is used for water clarity, environmental protection, and the coagulation of polyelectrolytes and inorganic substances because to its ion exchange, coagulation, and sedimentation capabilities.

   – Agriculture:
   In agriculture, bentonite is utilized to generate ion exchange and enough soil ventilation. Additionally, in agriculture, bentonite is combined with soil to absorb moisture; it has herbicide and fungal characteristics as well.

   – Ceramic manufacturing:
   Bentonite is used to enhance plasticity in the manufacturing of ceramic tiles and as an anti-dissolution agent in the production of dental ceramics.

   – Paper production:
   Bentonite increases the efficiency of pulp-to-paper conversion and enhances the quality of paper produced by absorbing rubber particles. In the paper recycling process, bentonite is utilized to absorb ink due to its absorbent qualities.

   – Kitty litter:
   Bentonite’s swelling characteristics make it excellent for use as cat litter to absorb animal feces.

   – Steel xanthan tera:
   Bentonite’s high water absorption capacity and colloidal qualities have led to its employment as an additive in the production of iron pellets and iron concentrates from iron ore.

   – Cosmetics and pharmaceuticals:
   Bentonite is used as an absorbent filler in the manufacturing of pharmaceuticals. Additionally, it is used in the manufacture of creams, lotions, face powder, and herbal remedies. As a face mask, bentonite is used to detoxify and soften the skin.

   – washers:
   Bentonite is used in the manufacturing of detergents as a fabric softener. The use of bentonite as a suspending and thickening ingredient is emphasized in liquid soap and detergent factories.

   – Food manufacturing and foods:
   Bentonite serves an essential function in oil refining by absorbing contaminants in fats. Bentonite is used in the manufacturing of drinks as a clarifying ingredient.

   – Varnish and paint:
   Bentonite is used in the manufacture of paints and varnishes as a thickening and suspending agent.

   – Well drilling
   In oil and water wells, bentonite aqueous solution is utilized as drilling mud due to its rheological and thixotropy qualities. The primary purpose of bentonite mud is to stabilize the well. Bentonite clings to and removes drilling debris from well walls. Bentonite is used in the drilling of oil and water wells, tunnels, and micro tunnels.

   

3. SULPHONATED ASPHALT
   

   Worldwide, sulphonated asphalt is frequently utilized to effectively drill oil and gas wells through difficult shale strata. The superior shale inhibition, high-temperature high-pressure (HTHP) fluid loss management, and torque and drag reduction provided by sulphonated asphalt enables oil firms to drill through very difficult and sensitive shale areas without incident.

   Sulphonated asphalt is asphaltic material that has undergone a particular sulphonation procedure to make it partly soluble or dispersible in water or fluids containing water. As a result of the sulphonation process, negatively charged sulphonated asphalt particles are attracted to positively charged shale, establishing a protective layer on the shale structure and sealing its surface, pores, and micro-fractures, therefore minimizing HTHP fluid loss and stabilizing the formation. Additionally, sulphonated asphalt aids in the production of thin filter cake and enhances the lubricity of filter cake, hence lowering torque and drag in lengthy horizontal drilling operations.

   APLICATIONS

   • It is compatible with all mud systems based on water.
   • Enhances lubrication, which reduces torque and drag on the drilling string.
   • Seals tiny cracks in formulations of strained shale.
   • Prevents bit and downhole assembly bailing by oiling the drill string preferentially.
   • Reduces fluid loss owing to temperature in the borehole and aids to corrosion inhibition.
   • Reduces water loss at high temperatures.
   • Reduces fluid loss at high temperature and high pressure (HTHP).
   • Enhances filter cake quality and aids in microfracture sealing.
   • Contains no surfactants.
   • Premixing is unnecessary.
   • Lowers torque and friction
   • Prevents the swelling and wetness of shale.
   • Ultimately, sulfonated asphalt operates entirely as an emulsion in water, while Gilsonite remains on top.

4. WALNUT SHELL

   In addition to the layer of diaphragm that is located inside the walnut, the nut’s hard shell may also have a variety of applications and uses. Walnut shell powder has many applications and can be used for a variety of uses, including but not limited to: skin exfoliation; hair removal; hair coloring; production of compressed charcoal; production of glue; production of cosmetics; etc.; and in a variety of industries, including but not limited to: the wood industry; glass; jewelry; plastic; drilling; paint; resin; and more. It’s also common knowledge that walnut shells make a fantastic fertilizer for both the ground and plants.

   

5. CALCIUM CHLORIDE

   Calcium chloride, often known as CaCl2, is a compound that is made up of the elements calcium and chlorine. This material has a high solubility in water, has a high capacity for moisture absorption, and is known as a desiccant. This item needs to be kept in containers that are impervious to both air and moisture during storage. This salt is readily able to substitute for another cation because to its solubility in water, which makes it an ideal candidate for usage as a calcium supply in substitution processes. The dried white granules of calcium chloride are prepared and produced through several processes of synthesis, filtering, evaporation, concentration and drying of calcium carbonate and hydrochloric acid with high purity.
   It has many uses, including the following
   

   Calcium chloride in industry
   Calcium chloride in food
   Calcium chloride in the pharmaceutical industry

6. CAUSTIC SODA

   Caustic Soda is an odorless and white chemical compound, and its solution in alkaline water is very corrosive, making it valuable in several industries. Sodium hydroxide, often known as Caustic Soda, is one of the most widely used industrial chemicals. Multiple businesses use Caustic Soda as a result of its alkalinity and fat-dissolving properties. Consequently, this chemical compound is often referred to as a degreaser or industrial degreaser. At 20 degrees Celsius, 111 grams of Caustic Soda are soluble in 100 milliliters of water. Increasing the temperature increases the solid Caustic Soda’s solubility in water. Sodium hydroxide is equally soluble in organic solvents such as ethanol, methanol, and glycerin.

   APLICATIONS

   • The manufacturing of organic compounds.
   • Producing cosmetics such as exfoliating masks and soaps.
   • Production of all sorts of industrial detergents based on the lipid-soluble nature of sodium hydroxide.
   • Ingredient used in the production of all pigments and colors in the dye industry.
   • Bleaching of cloth linked to textiles.
   • Production of different kinds of ceramics and glassware.
   • Defined processes in the food sector.
   • Fuel cell production.
   • Factor of PH adjustment in water filtration and water hardness reduction.
   • Elimination of acid from chemicals used in the petrochemical industry and petroleum refineries.

   

7. SODA ASH (SODIUM CARBONATE)
   

   Soda Ash, also known as Sodium Carbonate, is a white, crystalline, alkaline powder that is derived naturally from sodium-rich mineral deposits or produced synthetically from salt and limestone through a process known as the Solvay method. Its chemical formula is Na2CO3.

   APLICATIONS

   • Drilling Industries: Soda Ash is crucial in maintaining optimal pH and precipitating calcium in drilling fluids. This helps stabilize clay and shale, prevent borehole instabilities, and minimize the risk of formation damage.
   • Glass Manufacturing: In this industry, Sodium Carbonate is used to reduce the melting point of silica, making the production process more energy-efficient.
   • Detergents and Cleaning Agents: Soda Ash is a key ingredient in soaps and detergents, enhancing their cleaning power by softening the water.
   • Water Treatment: It is used in water treatment facilities to adjust pH levels and control water hardness.
   • Food Processing: Sodium Carbonate is used as a food additive, acting as an acidity regulator and firming agent.
   • Textile Industry: Soda Ash plays an important role in the dyeing process, allowing the color to adhere better to the fabric.
   • Chemical Industry: It serves as a raw material in the production of various other chemicals like sodium silicate, sodium bicarbonate, and percarbonates.

PetroNaft Co. provides Drilling Products of the best quality in a variety of types and grades and exports them from Iran, Turkey, and the United Arab Emirates to other nations worldwide.

• Drilling Products Iran
• Drilling Products Turkey
• Drilling Products Emirates

For more information, please click on each product listed below.